The characteristics of machine
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The machine has in-built swinging structure and flying knife unit. The crescent groove processing and graphics cutting are integrated,therefore, no intermediate process is needed for convenience of user's operation.
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The machine is equipped with Mitsubishi servo system and diversified roller groove mathematics models are stored inside the system. The user only needs to input the main data and then the system will execute the macro-program automatically. No programming calculation is needed by user.
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The flying knife is in compact, rational and rigid structure. The machine protection, chip clearing and oil prevention measures are sufficient and reliable.
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The electrical main axis is used as the main swinging head axis. The locking unit operates conveniently and reliably.
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The machine is longitudinally designed as high precision ball bearing rod transmission type. The transmission is very precise.
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The swinging unit applies precise rolling arc guide rail positioning support.
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Special cutting knives are used for high-speed cutting and formation in one motion. The rollers processed are in high quality and it is guaranteed that the reinforcement steel is in EN13128 and GB1499-1998 standard dimension and high precision.
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Servo driver is applied(Type:MDS-B-SVJ2-10) with high reliability and stability, and without any low-frequency vibration etc.
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The processing dimensions for milling head of flying knife and swing milling head can be adjusted according to the outer diameters of rollers respectively and the cutting volume can be adjusted separately. The system can continue cutting from pause position after the knife is changed during cutting process. The electricity disconnection protection is implemented.
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The machine is equipped with new optical knife alignment system and the difficulty in knife alignment during the user’s operation of the machine is solved.
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It can conveniently perform conventional rolling, complex rolling, high-speed steel rolling, processing of crescent groove of tungsten carbide and processing of graphics and trademark etc. The efficiency of conventional roller processing is100% higher than that of XK9350A.
Max. diameter of processed roller
500mm
Max. length of processed roller
2500mm
Suitable for threaded steel specification
Φ5-50
Rotation of main milling head shaft
2000-8000rpm
Quick swing speed of milling head
0- 1200"/M
Rotation of main shaft of flying knife
0-600rpm/2KW
Conical hole of main head frame shaft
Mo's 5#
Four-claw chuck is used for main head frame shaft
Φ400
Min input(A-axis)
0.01mm
Min. programming setting
0.01",0.01mm
Control system
Mitsubishi digital control system, Japan
Linked axes (Four axes)
X,Y,Z,C
Main motor power
380V/50HZ
Working power of control system
220V/50HZ
Milling head motor power
2.5KW
Motor of cooling pump
90W
Motor of cooling pump
40W
Machine dimension(LxWxH)
3850x1350x1400mm
Machine weight
4700kg
Servo motor max. torque (N.m)
X-axis
41.9 N.m
Y-axis
25.4 N.m
Z-axis
25.4 N.m
C-axis
25.4 N.m